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Post Info TOPIC: Electric Cars and what is regular maintenance on these cars.


Canadian Poncho Superstar!

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Electric Cars and what is regular maintenance on these cars.


Does anyone know what is regular maintenance on today's modern electric cars. Also any idea about real costs involved in keeping these cars on the road. How about battery replacement costs and stuff like that. In the end when you factor in the cost of the car, the cost of charging the car on a regular basis and what ever regular maintenance the car requires. Are electric cars driven the same mileage as gas cars cheaper to run or more expensive. Hopefully "Green" politics does not rear its ugly head here, just facts. 



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From what I remember about batteries in a Prius, which is a hybrid, batteries last 10-15 years. Electric only cars have not been around that long so difficult to say what life expectancy is on their batteries. I would say electric cars will be very low maintenance cost wise with eliminating a transmission and engine, thats a pile of maintenance and repair cost and sensor numbers. With electric, electric motors are well known proven technologies, very low maintenance. You still have all the items on any vehicle, but the major difference is batteries and an electric motor as opposed to a gas/diesel engine.

I checked rockauto, they sell a dorman Prius battery for about $3,000. Toyota puts an 8 year Battery warranty in the us, 10 years in California by law. Their batteries are lasting 2-300,000 miles so far. Hard to say what these numbers will be on a Cdn car with usage in our colder climate. I also would suggest that new battery technology will see them last longer? There may also be a sizeable credit for returning the old battery, US $1350 was mentioned in 1 article.

If my comments about hybrids are not on topic, I can delete my post to keep the discussion about pure electrics. 



-- Edited by DonSSDD on Thursday 30th of July 2020 05:21:26 AM



-- Edited by DonSSDD on Thursday 30th of July 2020 05:22:07 AM

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Manufacturers are getting really close to having a "million mile battery" so that should alleviate any fears about the expense of a battery. Toyota is said to be close to having a solid state battery which apparently can be fully charged in 30 minutes. As for maintenance most new EV's have batteries that are liquid cooled. I think it's something like 100000 miles for that to be changed.
You'll never have to deal with a check engine light (no emission controls to monitor), muffler replacements, oil changes, transmission fluid changes, air filters replacements, plugged heater cores (many new EV's have heat pumps now instead of power robbing electric heaters), no fuel filters to replace or fuel lines, gas tanks, dirty gas etc. You would have to do brake servicing at least once a year as the brakes aren't used near as often as a regular car so the moving parts would be prone to seizing. When I worked at Toyota we saw that a lot on Prius and Camry Hybrids. Here's a maintenance list for a typical EV. It's almost like they had to find things to maintain to make a decent sized list:

Monthly (performed by owner):

Check the tire pressure and adjust as necessary. Examine the tires for excess wear. Check the windshield washer fluid and fill as necessary.

Every 7,500 miles:

Have the tires rotated. Check the coolant level for the battery, cabin heater, and the power inverter, accessory power, and charger modules. Visually check for fluid leaks. Inspect the brakes. Visually inspect the steering, suspension, and chassis components for damage. Inspect the power steering, halfshafts and drive shafts for excessive wear, leaks, or damage. Check the restraint (airbags) system. Lubricate body components (door locks). Check the accelerator pedal for damage, high effort, or binding and replace if necessary. Visually inspect the gas struts (suspension) for signs of wear, cracks, or other damage. Check the tire sealant expiration date, if equipped (this is used to temporarily seal and inflate a damaged tire).

Twice a year:

Flush corrosive materials (i.e. road salt) from the underbody using plain water.

Every 15,000 miles:

Replace the windshield wiper blades.

Every 36,000 miles:

Replace the cabin air filter (more frequently if necessary).

Every 75,000 miles:

Replace the hood and/or body lift support gas struts.

Every five years:

Drain and fill the vehicle coolant circuits. Replace the brake fluid.

Every seven years:

Have the air conditioning desiccant changed. (it absorbs and holds moisture in a mobile air conditioning system to help prevent corrosion).

For its part, Nissan gives two separate maintenance schedules for the Leaf. Schedule 1 is for more severe operating conditions that include frequent short trips of less than five miles in normal temperatures or 10 miles in freezing weather, stop-and-go driving in hot weather, low-speed driving for long distances, driving in dusty conditions or on rough, muddy or salt spread roads, or using a car-top carrier.

Schedule 2 requires less-frequent maintenance, but applies only to highway driving in temperate conditions. The bottom line here is that most Leaf owners will require Schedule 1 service.



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I also read the average yearly consumption of electricity per year for an EV in Canada is $277.19. Some of us spend that much on fuel in two weeks!


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Great rundown, Todd.  You are definitely up to date on your electric vehicles!

When you consider all of the systems that surround the internal combustion engine, it actually boggles the mind a little to think how many items the owner won't have to worry about.

It looks like most of those maintenance items on the list are designed to get the customer into the dealership, so dealership revenues don't fall so drastically (which they will).  Most of those items can be performed by the owner with minimal effort.  The accelerator pedal inspection seems a little hokey - when is the last time anybody complained about an accelerator pedal failure?

When these things become mainstream it will really turn the industry upside down, as it is my understanding that dealerships make the majority of revenues from their service departments, as profit margins on the actual vehicles are relatively low, and are only a one-time income when the vehicle is first purchased.  It will also put a damper on some of the private repair shops, though things like tires will still be needed as much as any IC vehicle.



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This is good to read! When I was stripping the donor 1987 S10 Blazer to use as the chassis for the 38 Willys electric truck project (which will move this summer!) it was kinda liberating to look at the exhaust system, the fuel system and the cooling system and say, "I can toss this!"

Nice and simple and light is the key to these vehicles. All the weight and complexity reduces the range you'd get so I have even swapped out the power steering setup for a manual box. AWD will also reduce your range.

In my thoughts they will be better suited for a city or suburban driving environment with the shorter distances and the easy access to charging infrastructure than they will be for rural or long distance use. The canadian winters are still going to be rough to live through with one as subzero temps are just tough on batteries of any kind and the increased rolling resistance will also be a factor.  Also running all the lights, accessories like wipers, heaters etc will take range away.  They would be best operated from a warm garage through the drive into a warm parking structure at the destination.

 



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Canadian Poncho wrote:

I also read the average yearly consumption of electricity per year for an EV in Canada is $277.19. Some of us spend that much on fuel in two weeks!


 I'm not convinced I would be interested in buying a EV in the near future just because of the fuel savings.

There are other costs that will eliminate those savings very quickly.

-The cost of leasing or buying a EV is much higher than a comparable ICEV.

-Cost of insurance is said to be 20% higher.

Technology is changing in EV's  quickly,so who wants to buy an old EV?

-So the resale value takes a really big hit when you want to get rid of the old EV.

-Setting up a EV plug-in at home will have a one time cost.

For me there are negatives involved in owning a EV

Long trips in a short period of time are out of the question with present technology.

If there is a power failure,you're stuck without transportation.

And two unknowns that I'm sure will happen.....

-The power companies will charge more because of the

extra surge in power that EV's will inflict on the grid.

-and the most important thing that will happen and nothing is being talked about this

is, if gasoline is eliminated where are the billions and billions of dollars that the federal,

provincial and municipal governments gets from gasoline sales going to come from....

My guess is that taxing EV's is going to be the answer.

 

What has peaked my interest in future vehicles is hydrogen power.

Five minutes to fill up and a five hundred mile range.

This may be more of what Canadians would like to see in a vehicle.

More reading required.

-G

https://www.toyota.ca/toyota/en/safety-innovation/hydrogen-fuel-cell-mirai

 

 

 

 

 

 

 



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Interesting comments from everyone. I like to think that i am reasonably open minded but i really do not think the electric car will ever completely replace the gas car. George (Greaser) had all the comments that i think are very relevant in this discussion. 



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Im still expecting a breakthrough in battery tech to half the weight, double the range, and a 5-15 minute recharge, in the next 5 years. Range could go to say 1000-1500 kms. Game changer.

George is certainly right on taxes, someone will have to pay. Hydrogen is a great option but has not taken off like it should for some reason. Electricity is also much simpler.

My reason for optimism on the new battery is the amount of R &D happening in this area now.

Lets say I am close to right, it will still take a generation to replace internal combustion, or more. As George also points out, cost to buy this new tech is high. But, all vehicles are going way up in price, closing the gap to buy electric or hydrogen. I keep harping on the cost of big SUVs and 4 door pickups, $70-100,000 is getting to be almost common. You can buy a Rivian, for $80US you get awd, 11,000 towing, 400 mile range. 1 electric motor on each wheel.

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MC


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Interesting discussion.  Back when hydrogen fuel cell vehicles had their first major breakthrough I followed them quite a bit, thinking that it was the way of the future.  I believe the most well known producer was Ballard Fuel Systems(?), and I recall that they had produced some buses to run in Vancouver.  A few auto manufacturers were dabbling in fuel cell vehicles as well, but they never seemed to take off like typical battery electric vehicles (BEVs) have.

In terms of advantages over a typical battery-powered electric vehicle, the only real advantage I can see is a 5-minute fueling time vs several hours of recharging (with today's technology), and more range between fueling/charging (although the main problem with shorter range is the long recharge time for BEVs).  However, as has been stated there are great leaps and bounds happening in battery technology that should vastly reduce the gap.

IMHO, the disadvantages of a hydrogen fuel cell vehicle are as follows:

1) Much complexity over a BEV.  The diagram below is the Toyota fuel cell vehicle from the link posted by George, and in it you can see that the hydrogen fuel cell vehicle is still electrically powered, so it still has an electric motor and a rechargeable battery, but it also has to have hydrogen tanks and fuel system, and a fuel cell stack - also an exhaust system to route the water from the fuel cell stack (would probably need heat trace to keep it from freezing up solid in a Canadian winter?).  A BEV does not need the equipment required to handle the hydrogen and products of the reaction.

toyota-2020-mirai-technology-battery-l.p

2) Cost.  Although economy of scale would kick in if hydrogen fuel cell vehicles become more common, fuel cell stacks are expensive to produce and you will always have to have extra equipment vs a BEV.  But... who knows what the future holds in terms of technology development?

3) Safety.  This is only my question, as articles gushing about new technology never seem to talk about potential safety issues.  I don't see fuel cell vehicles being inherently unsafe, however I do realize that having a tank of pressurized hydrogen onboard does have increased safety risk over a battery pack (picturing Hindenburg footage).  Current gasoline powered vehicles also have a volatile fuel supply onboard, so maybe it's a wash in terms of increased risk.

4) Questions about overall efficiency.  Hydrogen gas (H2) does not exist in a natural state due to its tendency to combine with oxygen to create water.  So therefore hydrogen gas must be produced, which takes energy to do so.  Essentially, you are using energy to break apart water molecules and then reversing the process when using the hydrogen to create electricity to run the vehicle - but there are losses involved, so it requires more energy to create the hydrogen than it gives off to power the vehicle.

That said, these are only my thoughts - I am by no means an expert on the topic.   Discussion is open to counterpoints.

A couple of interesting articles on the subject:

https://www.greencarreports.com/news/1128428_report-hydrogen-fuel-cell-price-parity-with-gasoline-2025

https://www.euronews.com/living/2020/02/13/hydrogen-fuel-cell-vs-electric-cars-what-you-need-to-know-but-couldn-t-ask



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I think 90% with us could live with a 3-400 mile range. There are plenty of public charging stations coming online (we have two within 20 minutes of my place) plus the fact a fast charger wouldn't be hard to install at your home. Even without a fast charger an EV will charge overnight on a 110v plug. What I'd really like to have as a daily driver is a Chevy Volt. This is the EV with the small 1.5 liter motor that works as a range extender. It's not connected to the wheels but basically runs a generator to provide voltage to the motors in the event the batteries run out. I think you get something like 53 miles on pure EV with one of these. That'd get us to the closest down and back on pure electricity with power to spare. 

Another interesting thing is the fact that older EV's and hybrids with dead batteries can take advantage of new battery technology when replacement is required. I did a deep dive into the old Honda Insights as there were three for sale in the area ranging from $1000-2500. All needed new batteries.I found replacement batteries online for as low as $1500. For about $300 more I could buy a battery with more range and power. Some folks have had good luck bringing "dead" EV batteries back to life using "Battery Reconditioning Systems" such as these offered by hybridautomotive.com

https://hybridautomotive.com/

 



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A new Rivian video just came out



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All these ad videos of hot places with vehicles or people, or shows like Survivor that take place in the tropics. To really survive, try Thompson, Manitoba in February. Make a Rivian perform in the cold and go 400 miles, that would mean something. Bring them here running around on salt covered roads, a little dust is nothing. That pickup also needs a new grill, maybe a wrap with the headlights and grill of a 63 Parisienne. It looks like a blank stare now.

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Now that is one really ugly looking ev pick up.



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DonSSDD wrote:

All these ad videos of hot places with vehicles or people, or shows like Survivor that take place in the tropics. To really survive, try Thompson, Manitoba in February. Make a Rivian perform in the cold and go 400 miles, that would mean something. Bring them here running around on salt covered roads, a little dust is nothing. That pickup also needs a new grill, maybe a wrap with the headlights and grill of a 63 Parisienne. It looks like a blank stare now.


 ...and to add to Don's comment.

Let's put some weight in the back of this truck ( isn't the function of a truck is to haul material? )

Let's see what it can do pulling a trailer going through some soggy back roads in Northern  Ontario

 



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Apparently Rivian is good at replying to queries on their Facebook page so I sent the following message:
"Hello. I'm really excited about the Rivian however I do have a question. I live on Prince Edward Island Canada- a place with very cold winters and a lot of salt and gravel placed on the roads during winter. Has the Rivian been extensively tested in such a climate? I'm concerned about corrosion and range during the winter. Have you determined the range of the pickup when loaded at say -10F? Thanks"


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https://jalopnik.com/these-are-the-cars-rivian-is-benchmarking-its-electric-1834061656

Quote from article:

"Rivians exhaustive durability programme is underway right now, testing how the EVs perform in the wintry chill of Minnesota as well as the bake of Arizona. Vinnels draws a diagram positioning Rivian products somewhere between the gung-ho toughness of a Subaru, the eco credibility of a Tesla and the family practicality and off-roading skills of a Discovery."



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So they built a 1400 hp Mustang Mach-e with 7 electric motors.
media.ford.com/content/fordmedia/feu/en/news/2020/07/21/all-electric-mustang-mach-e-1400-prototype-by-ford-performance-a.html

They dont say what the range is or the top speed but quarter mile times must be pretty good.

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